Gypsum Board Manufacturing Machine
Gypsum Board Manufacturing Machine
Four common faults and troubleshooting techniques for Gypsum Board Manufacturing Machines
Gypsum Board Manufacturing Machines have always been a favorite ultra-fine grinding equipment. First, during the grinding of the material, the bearing temperature of the Gypsum Board Manufacturing Machine will appear too high. Secondly, there may be a phenomenon in which the speed of the machine bearing decreases due to the Gypsum Board Manufacturing Machine. The third common phenomenon is that during the production process, an abnormal sound is heard in the main cavity.
Gypsum Board Manufacturing Machines have always been a favorite ultra-fine grinding equipment. However, when it is used, there will always be some “small awkward”, and if we can solve the problem in time, we can avoid many unnecessary troubles and avoid long-term equipment downtime or production. Stop waiting for questions. The problems that are usually encountered are not very serious. As long as we have proper troubleshooting methods, we can continue the production operation. Let's take a look at the four common causes and troubleshooting methods summarized in Xiaobian.
First, during the grinding of the material, the bearing temperature of the Gypsum Board Manufacturing Machine will appear too high. Usually the equipment is equipped with a temperature monitoring system that alerts you when the temperature is too high. There may be three reasons. One is that the material is fed too fast, causing the equipment to be overloaded for a short period of time. The solution is of course to stop the feeding first. After the normal operation, the material is added to ensure that the feeding amount and the discharging amount of the machine are balanced. This requires the operator to add materials according to the implementation standards. The first possible cause is a problem with bearing lubrication, insufficient bearing lubricant or impurities in the lubricating oil, or failure of the lubricating oil may cause the bearing to be unqualified, and then the friction increases, resulting in excessive bearing temperature. The solution is to stop the inspection, carry out detailed inspection of the lubrication part of the bearing, clean the impurities for lubrication, and re-lubricate. The third possible cause is the bearing installation error, which may be very serious when using the equipment for the first time, but it is also possible that the error is small and will only be manifested after a period of use. At this time, we need to measure the bearing installation, check whether it is installed properly, if it is installed incorrectly, re-install.
Secondly, there may be a phenomenon in which the speed of the machine bearing decreases due to the Gypsum Board Manufacturing Machine. In response to this phenomenon, it is usually manifested that the production efficiency is significantly reduced and the discharge speed is slowed down. One of the reasons for this phenomenon may be that the equipment is overloaded and the machine is overloaded. At this time, it is necessary to stop feeding, stop the inspection, eliminate the fault and clean the material in the grinding chamber before starting the equipment again. Another possible reason is that the feed size is too large. The solution is to screen the materials entering the mill to separate the oversized material from the smaller particle size. For materials with excessive particle size, it can be pre-crushed first, or the feed rate can be slowed down during grinding.
The third common phenomenon is that during the production process, an abnormal sound is heard in the main cavity. There are usually three reasons for this. One is that the inside of the equipment enters non-abrasive materials, or the materials that are difficult to grind. These materials are circulated inside the machine and cannot be ground. At this time, we must stop immediately. Inspect it, clean the inside of the machine, and then clean the inside of the machine and re-grind it. Another common cause is that the wear parts of the equipment are severely worn and cannot be used normally. The solution is to replace it with a new available wear part. The last possible reason is that the parts of the equipment are loose or the parts are falling off. At this time, we need to stop the inspection and strengthen the parts.
The last common phenomenon is that the dust removal system of the Gypsum Board Manufacturing Machine is not very smooth. The reason for this situation is very simple, because the pipeline is blocked. What we have to do is to clear the pipeline. Of course, the possible reason is that the pulse dust collector has insufficient injection pressure. At this time, we need to check whether the exhaust pressure of the dust removal system is appropriate. If the wind is too small, it needs to be adjusted. Another possibility is that the blowing system is twice. If the interval between the air blows is too long, dust removal may occur, which requires shortening the interval of the pulse dust collector.
The above are some of the imaginations and reasons that Gypsum Board Manufacturing Machines often encounter in production, and how to troubleshoot them. I hope to help you.